Case Studies

New Repair Line Cuts Labor, Saves Space, Boost Efficiency

Correa Pallet – Pixley, CA

Correa Pallet worked closely with Bob Coplea, a trusted PRS representative, and the engineers at PRS to design a repair line system that suited their specific needs. This operation had issues dealing with layout and standard operator procedures. The operator would repair and carry each pallet to one of four stacks. Each station had inbound stacks, a lumber bin, a waste bin, and four stacks of finished pallets. The objectives of the PRS improvements were efficiency, increased production, and to cut labor costs.

The new repair line installed by PRS tackled these issues with ease. A new layout now uses the power of conveyors to send prepped pallets to the repair station. Scrap boards are placed on the top belt conveyor and the finished product on the bottom tier roller conveyor.

The repaired pallets have bar code labels applied which a scanner prior to the stacker bank reads and the system automatically directs the pallets to the appropriate stacker. This repair line system cuts labor costs, saves space, and makes the process more efficient.

"PRS excels in providing superior automation engineering services"

Mark McPherson
48Forty Solutions

"Our company has a long-standing and productive relationship with PRS Group, also known as Pallet Repair Systems, Inc. Over the years, we have procured a variety of specialized equipment from them, including bandsaws for dismantling pallets, trim tracks for resizing lumber, and repair tables that our employees use to maintain and repair our products. Additionally, we have acquired lumber bins that integrate seamlessly with our automation. Their automated repair lines significantly enhance our production activities. This partnership has not only improved our output but also contributed to better employee ergonomics and ensured continuous product flow.

PRS Group / Pallet Repair Systems, Inc. excels in providing superior automation engineering services. Their approach is highly considerate of customer requirements, demonstrating an intuitive understanding of client needs. They implement robust project management practices to ensure timely and satisfactory completion of each installation.

The quality of their automation solutions has been truly exceptional, resulting in minimal downtime for our equipment maintenance. Additionally, their technical support responses are consistently prompt and effective, and their ability to procure consumables and components has been highly reliable, cost-effective, and instrumental in addressing our operational needs."

City Pallets had an excellent experience working with PRS on our recent machinery purchase. Jeff provided extensive support making sure we customized the machinery to fit our needs. From start to finish, The PRS team demonstrated professionalism, expertise, and outstanding customer service. Jeff and Roger played a key role in the set up process, ensuring everything was installed correctly. PRS equipment has transformed the way we operate and increased our productivity substantially. Their attention to detail and commitment to quality made the entire experience seamless. We are extremely satisfied with the result and appreciate the dedication of the PRS team. Thank you!

Nik Bojovic
City Pallets
Mississauga, Ontario